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贵州波纹管

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贵州波纹管百科:金属波纹管的制造工艺有哪些?

发布日期:2018-09-10 00:00 来源:http://stephgost.com 点击:

贵州波纹管百科:金属波纹管的制造工艺有哪些?


金属波纹管的制造,是从选用原材料开始,经过管坯制造、波纹管成形、整形、热处理、表面处理、质量检验等主要工艺环节,制造出符合设计要求的波纹管。

BOWENGUANSHIXINGZHUANGFUZA、XINGNENGYAOQIUGAODEYIZHONGBOQIAOYUANJIAN。TADEZHIZAOGONGXUDUO、GONGYIFUZA。YINCIZAIBOWENGUANDEZHIZAOZHONG,ZHENGQUEDEGONGYISHEJIHESHISHISHIZHIGUANZHONGYAODE。

GUIZHOUBOWENGUANGUANPIZHIZAOGONGYI:

金蟾捕鱼JINSHUBOWENGUANGUANPIFENWEIWUFENGGUANPIHEYOUFENGGUANPILIANGZHONG。

WUFENGGUANPIDEZHIZAO,YAOGENJUBUTONGDEYUANCAILIAO.CAIYONGBUTONGDEGONGYIFANGFAZHIZAO。CAILIAOJIASHANGCHANGKETIGONGBIHOU0.1~0.3mm、WAIJINGφ10~60mmDEZHANGBUXIUGANGBOBIWUFENGGUAN。ZHEIZHONGWUFENGGUANBIAOERGUANGJIEDUGAO,

DANBIHOUGONGCHAJIAODA(+/-0.03mm),YIBANYONGLAIZHIZAOLUOXUANBOWENGUANHEXINGNENGYAOQIUBUGAODEHUANXINGBOWENGUAN。JINSHUBOWENGUANSHENGCHANCHANGKEYONG0.8~1mmHOUDEJINSHUBAN(DAI)CAIHUOBIHOU0.5~1mmDEBIAOZHUNBOBIGUAN,

JINGGUODUOCILASHENHUOXUANYALASHENGONGYIZHIZAOGEZHONGGUIGEBOWENGUANGUANPI。ZHEIZHONGGONGYIKEYIZHIDEBIAOMIANGUANGJIEDUGAO、BIHOUGONGCHAXIAO(<=+/-0.005mm)、ZHANGDUJIAODUANDEGUANPI,YONGYUZHIZAOYAOQIUJIAOGAODEBOWENGUAN。

有缝管坯的制造,一般是选用所需要厚度的板材或带材,卷筒后用特种焊接对焊而成。有缝管坯的质量,直接取决于板(带)材质量和焊接质量。一般来说,其壁厚公差较容易控制。

1.DUOCIBIANBOLASHENZHIZAOGONGYI

DUOCIBIANBOLASHENZHIZAOGONGYISHIYONGYUZHIZAOGUANPIZHANGDUXIAOYU300mmDEBOWENGUANGUANPI,GONGYIGUOCHENGZHUYAOBAOKUOLUOLIAO、DUOCILASHEN、DUOCIRECHULIHEDUOCIBIANBOLASHEN。

2.GANGQIUXUANYABIANBOLASHENZHIZAOGONGYIJIZHUANGBEI

金蟾捕鱼GANGQIUXUANYABIANBOLASHEN,SHIMAOPIZAIGAOSUXUANZHUANXIA,SHOUTUMO、AOMOYUGANGQIUZHIJIANZHANYAERLASHENBIANBODEYIZHONGGONGYIFANGFA。TUMO(HUOZHEAOMO)DEGAOSUXUANZHUAN,DAIDONGGANGQIUBENSHENXUANZHUAN,BINGYANZHEMAOPIZHOUXIAN

金蟾捕鱼GAOSUXUANZHUAN,MAOPIZAITUMOSHANGSHOUZHOUXIANGJINJISHI,CAILIAOSHOUZHENGXIANGLIHEQIEXIANGLIDEZUOYONGERBIANXING。

3.HANJIEGUANPIZHIZAOGONGYI

YONGHANJIEFANGFAZHIZAOBOWENGUANGUANPI,SHIYIZHONGSHENGCHANXIAOLVGAO、CHENGBENDI、BIHOURONGYIKONGZHIHESHIYINGXINGQIANGDEGONGYIFANGFA。MUQIANDUOYONGYUZHIZAOPENGZHANGJIEYONGDAZHIJINGBOWENGUANGUANPIHEZHIZAORUANGUANYONGGUANPI。

BOWENGUANGUANPIDEHANJIE,MUQIANCAIYONGDEZHUYAOSHIQITIBAOHUZHILIUYAHUHAN、WEIHUDENGLIZIHANJIJIGUANGHANJIEDENGGONGYIFANGFA。HANJIEHOUDUWEI0.1mm~1mm,CAILIAOWEI1Cr18Ni9Ti、0Cr18Ni9、00Cr17Ni14Mo2JIGH169DENG。

4.DUOCENGBOWENGUANGUANPIDEZHIZAO

金蟾捕鱼DUOCENGBOWENGUANJUYOUJIAOGAODENAIYALI,HAIJUYOUJIAOXIAODEGANGDUHEJIAODADEWEIYI,CHANGYONGLAIZHIZAOJINSHUPENGZHANGJIEHEWUXIELOUFAMENYONGBOWENGUAN。

PENGZHANGJIEYONGDUOCENGBOWENGUAN,NEIJINGYIBANDOUCHAOGUOφ80mm,TADEGUANPIDUOBANSHIZAIHANJIEGUANPISHI,YULIUHAOTAOGUANJIANXI,FENBIEHANCHENGXIANGYINGCENGDEGUANPIHOU,SHUNXUTAOGUANJIKE。

金蟾捕鱼FAYONGDUOCENGBOWENGUANJUEDABUFENNEIJINGXIAOYUφ60mm,QIDUOCENGGUANHUAI,YOUBUTONGDEZHIZAOFANGFA。YIZHONGSHIANYULIUTAOGUANJIANXI,YONGYAZHIHUOXUANYAGONGYIFENBIEZHIZAOXIANGYINGCENGGUANPI,SHUNXUTAOGUANCHENGDUOCENGGUANPI。

LINGYIZHONGFANGFASHIXUANYONGYIZHONGJIBENGUANPI,RANHOUYONGSUOJINGHUOKUOJINGGONGYI,GAIZHICHENGXIANGYINGCENGDEGUANPI.RANHOUSHUNXUTAOGUANCHENGDUOCENGGUANPI。YOUYUZHEIZHONGGAIZHIBIYAZHI、XUANYAZHIGUANZHIJINGGONGCHAJINGDUDI,YINCIYULIUTAOGUANJIANXISHAODA。

DUOCENGGUANPIDETAOGUAN,ANZHAOBOWENGUANCHANPINDUICENGJIANZHILIANGDEYAOQIUBUTONG,KECAIYONGYINGTAIXIATAOGUANHERUANTAIXIATAOGUANLIANGZHONGFANGFA。ZHIZAOWANDEYINGTAIGUANPI,QINGXINEIWAIBIAOMIANHOU,ZHIJIETAOGUAN,RANHOUJINXINGGURONGHUOZHETUIHUORECHULI。

这种方法由于套管后要经过热处理和酸洗等工序,难以保证层间表面光洁和层间无多余物,硬态管坯先经过热处理和酸洗,在得到光洁表面质量后,再进行软态下的套管,可以使波纹管产品层间质量得到可靠保证。

金蟾捕鱼GUIZHOUBOWENGUANCHENGXINGGONGYIJIZHUANGBEI

BOWENGUANDEBOWENCHENGXINGSHIZHIZAOBOWENGUANDEGUANJIANGONGYI。MUQIANCHANGYONGDECHENGXINGFANGFAYOU:YEYACHENGXING、JIXIECHENGXING、XIANGJIAOCHENGXING、HANJIECHENGXING、DIANHUAXUECHENGXINGDENG。

金蟾捕鱼YEYACHENGXINGHEJIXIECHENGXINGSHIJINSHUBOWENGUANZHIZAOXINGYECHANGYONGDEGONGYI。TASHIYUZHIZAOJUYOULIANGHAOSUXINGDETONGHEJIN、BUXIUGANG、DANXINGHEJINJIGAOWENHEJINDENGCAILIAODEUXING、SXING、ΩXINGDENGBOXINGDEBOWENGUAN,JUYOUGUANGFANDE

SHIYINGXINGHELIANGHAODEGONGYIXING。

1.YEYACHENGXINGGONGYI

金蟾捕鱼YEYACHENGXINGSHIJINSHUBOWENGUANYINGYONGZUIGUANGFAN、ZUICHANGJIANDEYIZHONGCHENGXINGFANGFA。ZHUYAOYONGLAIZHIZAOHUANXINGBOWENGUAN,KECHENGXINGBIHOU0.08~4mmDEBOWENGUAN。BOWENGUANYEYACHENGXINGSHIGUANPIZAISHOUNEIBIYETIYALIXIA,DANGYINGLICHAOGUOQUFU

金蟾捕鱼QIANGDUHOU,ZAIZHUANYONGMOJUNEICHENGXINGWEIBOWENGUAN。

2.JIXIECHENGXINGGONGYI

BOWENGUANDEJIXIECHENGXING,BAOKUOXUANYACHENGXING、GUNYACHENGXINGHEJIXIEPENGZHANGDENGGONGYIFANGFA。

YIBANLAISHUOJIXIECHENGXINGJUYOUGONGYIJIANDAN、GONGZHUANGZHIZAORONGYI,SHENGCHANXIAOLVGAODENGYOUDIAN。TONGSHIYECUNZAICHANPINZHIZAOBIJIAOCUCAO,XINGNENGBUGAODENGQUEDIAN。TAJIAODUOYINGYONGYULUOXUANBOWENGUAN,BOWENPENGZHANGJIE、DAZHIJINGHOUBIBOWENGUANDEZHIZAO。

3.XIANGJIAOCHENGXINGGONGYI

XIANGJIAOCHENGXINGGONGYISHIZHANGXINGGONGYIDEYIZHONG。TASHIYIXIANGJIAOWEICHENGXINGTUMO,ZAIYALIZUOYONGXIAXIANGJIAOTUMOBIANXING,BAGUANPIANAOMOXINGQIANGCHENGXINGBOWENGUAN,CHENGXINGFANGSHITONGCHANGSHIDANBOLIANXUCHENGXING。

4.JIXIEYEYACHENGXING

金蟾捕鱼JIXIEYEYACHENGXINGSHIJIANGGUANPIXIANYONGGUNYAFANGFAXIANGNEIGUNXING,RANHOUYONGYEYAFANGFAXIANGWAIZHANGXINGXINGCHENGBOWENGUANDECHENGXINGFANGFA。JIXIEYEYACHENGXINGDEBOWENGUAN,YOUYUBOFENG、BOGUDOUCANJIALEBIANXING,DOUDADAOLEQIANGHUA,

金蟾捕鱼DUITIGAOBOWENGUANDANXINGQIDAOLELIANGHAODEZUOYONG,SHIZHIZAOSHENBOBOWENGUANDEYIZHONGYOUXIAOGONGYIFANGFA。

BOWENGUANDERECHULI:

热处理在波纹管的制造工艺过程中及在波纹管获得弹性性能上,是必不可少和重要的工艺。

金蟾捕鱼ZHIZAOBOWENGUANCAILIAO,ANQIANGHUAFANGFAKEFENWEIJIAGONGYINGHUAXINGHEMISANQIANGHUAXINGLIANGZHONG。CHANGYONGDEJIAXIAYINGHUACAILIAOYOUH80、QSn6.5-0.1、NiCu28-2.5-1.5、1Cr18Ni9TiJI00Cr17Ni14Mo2DENG。TAMENZAIZAIJIEJINGTUIHUOHUOZHECUIHUOGURONGCHULIHOU,XINGCHENGDANYIDEαGURONGTIHUODANYIAOSHITI,JUYOUYOULIANGDESUXINGBIANXINGXINGNENG,NENGGOUMANZUBIANJING、BIANBOHECHENGXINGGONGYIYAOQIU,ZAIBOWENGUANCHENGXINGSHIDELENGBIANXINGGUOCHENGZHONG,CAILIAOCHANSHENGJIAGONGYINGHUA,GH4132、GH4169DENG。TAMENZAICUIHUOGURONGZHUANGTAIXIA,XINGCHENGDANYIGUOBAOHEGURONGTI,JUYOUYOULIANGDESUXING,NENGMANZULENGJIAGONGSUXINGBIANXINGXINGNENG,ZAIBOWENGUANCHENGXINGHOUDESHIXIAORECHULISHI,XICHUMISANDEQIANGHUAXIANGSHICAILIAODEDAOQIANGHUA,CONGERSHIBOWENGUANHUODEYOULIANGDEDANBIXINGNENG。

金蟾捕鱼BOWENGUANRECHULIDEMUDEYOUER:YISHIZAIBOWENGUANZHIZAOGONGYIGUOCHENGZHONG,XIAOCHUJIAGONGYINGHUA,HUIFUSUXING;ERSHIQIANGHUACAILIAO,HUODEDANXING。

BOWENGUANRECHULIYOUNEIZAIHEWAIZAIDEZHILIANGYAOQIU。NEIZAIZHILIANGSHIRECHULIHOUSHICAILIAOHUODEYIDINGDEZUZHIZHUANGTAI、JINGLIDUHELIXUEXINGNENG;WAIZAIZHILIANGZHUYAOSHIRECHULIHOUDEBIAOMIANYANGHUACHENGDU。

金蟾捕鱼GUIZHOUBOWENGUANDEBIAOMIANCHULI:

1.TONGHEJINDEBIAOMIANCHULIGONGYI

TONGHEJINBOWENGUANDEBIAOMIANCHULIGONGYIBAOKUOCHUYOU、SHUSONGYANGHUAPI、RUOSUANXI、GUANGLIANGSUANXIHEDUNHUADENGGONGXU。

2.BUXIUGANGDEBIAOMIANCHULIGONGYI

BUXIUGANGBOWENGUANBIAOMIANCHULIGONGYIZHUYAOWEICHUYOU、SHUSONGDONGYANGHUAPIHESUANXI。

BOWENGUANDEZHENGXINGGONGYI:

BOWENGUANCHENGXINGHOU,YOUYUDANXINGHUIDANSHIBOWENGUANBOJU、BOXINGDOUYUXIJIYAOQIUYOUCHAYI,BIXUJINXINGZHENGXING。

DUIYUJIAGONGYINGHUACAILIAOZHICHENGDEBOWENGUAN,YIBANYONGSHOUGONGHEJIXIEZHENGXINGLIANGZHONGFANGFA。DUIYUMISANYINGHUAsgy.comCAILIAODEBOWENGUAN,JIANGQIZHUANGRUSHIXIAOJIAJUNEISHIXIAO,SHIBOWENGUANDINGXING,YIDADAOZHENGXINGXIAOGUO。

GUIZHOUBOWENGUANDEWENDINGCHULIGONGYI:

BOWENGUANZAIJIAGONGGUOCHENGZHONG,HUICHANSHENGNEIYINGLI,SHIQIDANZHUHEJIHECHICUNBUWENDING。BOWENGUANDEWENDINGCHULIMUDEJIUZAIYUXIAOCHUYINGLI,WENDINGXINGNENG,WENDINGJIHECHICUN。

BOWENGUANDEWENDINGCHULIBAOKUOREWENDINGCHULIGONGYIHEJIXIEWENDINGCHULIGONGYI。YIBANQINGKUANGXIAZHIZUOREWENDINGCHULI,YOUTESHUYAOQIUSHICAIXUZUOJIXIEWENDINGCHULI。


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